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Precast concrete fences may require a good mix of cement and rebar for stability and safety

by Menlo Lippowski

With our experience building precast concrete fences and walls from our main office in Los Angeles, we've become pretty comfortable with a good understanding of the concrete and cement business. Generally "concrete" and "cement" are not the same thing. Sidewalks are constructed from concrete, not cement, although cement is a vital ingredient of concrete. There are other ingredients which may include gravel or crushed stone (also known as aggregate), sand, water and, other additives. The trucks you see with the swirling container that most people refer to as cement mixers are actually concrete mixers.

The cement in concrete is called Portland cement, because Joseph Aspdin, an English bricklayer who is credited with the invention of its, felt that its color was similar to that of limestone quarried on the Isle of Portland. Aspdin got a patent for cement as far back as 1824. He used to heat limestone and clay in a kiln until parts of the mixture fused, then he ground the burned and desiccated result into a fine powder. Adding water to the powder yielded a workable paste and initiated a complex chemical process, called hydration, in which the water bonded with compounds of calcium, silicon, aluminum and iron, and caused the whole thing to lock together in a rigid mass. Wet Portland cement doesn't merely "dry," hydration transforms it into a chemically distinct material, which continues to strengthen over time.

Concrete is actually pretty easy to actually pull apart. A way to compensate for this tensile weakness (that means it's easy to break apart) is to add steel reinforcing rods, known as rebar, which hold the concrete in place overall when it cracks.

Concrete is essentially fireproof, but it can fall apart in very high temperatures as free water trapped inside turns to steam, expands, and blows it apart from within. So if you want to reinforce cement even more, you can add lengths of threadlike fibers made of steel, polypropylene, polyolefin, and other materials-samples. Such concrete can provide extra protection in structures that may be exposed to any of a variety of increasingly ordinary-seeming perils of modern existence, among them fires, explosions, and bomb blasts. By adding polypropylene fibers to the mix it can reduce the risk of such failures, because in high heat the fibers melt, leaving voids that act like relief valves for steam.

Craig Lewis is CEO of Artisan Precast, Inc., the innovation and customer-care leader in concrete fence walls and high quality fences to assure the efficient execution of your landscape project. Since 1982, their fence brands - Woodcrete®, Brickcrete®, Fencestone®, Cedarcrete® and Woodcrete® Rail,- have become widely accepted by architects, landscape designers, engineers, residential, commercial and industrial developers, utility companies, government agencies, and others in the construction industry.

Published July 24th, 2007

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